Manufacturing ERP for boat builders and marine manufacturers. Project management, BOM planning, and production scheduling for complex builds.
MonitorZ is project-based manufacturing ERP for boat builders and marine manufacturers with long-horizon project management, complex BOM planning, and production scheduling designed for large custom builds.
We built and ran production control for Ford's Tier 1 ILVS supply chain. Now we bring that same sequenced, zero-error discipline to boat builders — faster builds, tighter compliance, and quality your buyers can trust.
Ford ILVS demanded 99.8%+ sequencing accuracy across thousands of VINs per shift. Marine builds are complex — but we've seen harder.
Real-time hull build tracking, compliance gates, and material inventory — exactly as deployed in automotive Tier 1 environments
From first fiberglass pull to final sea trial — every operation tracked, every inspection gated, every delivery sequenced.
Full work-order control from mold prep through lamination, fairing, and deck mating. Every step sequenced and signed off before the next begins — automotive discipline applied to every hull.
Mandatory inspection gates enforce NMMA and CE standards at every stage. Layered process audits modeled on IATF 16949 discipline — nothing advances without a verified sign-off.
Cure time tracking, resin mix ratios, thickness spec logging, and SPC charting keep every layup inside spec. Defects caught in-process, not at final inspection.
Every material lot, every operator, every inspection result linked to the hull number. Full cradle-to-splash traceability shortens warranty investigations from weeks to minutes.
Real-time inventory of fiberglass, resins, gel coat, core materials, and hardware. Pot life alerts, reorder triggers, and material cert tracking — no more surprise stockouts mid-layup.
Finite capacity scheduling across bays and stations with Ford-proven takt time logic. Balance workloads, reduce changeover, and sequence deliveries to dealer commitments.
MonitorZ was engineered by the same team that helped Ford Motor Company revolutionize how the F-150 is built — designing and implementing the In-Line Vehicle Sequencing (ILVS) system that synchronized Tier-1 suppliers feeding the assembly line.
Ford's 40 millionth F-Series truck — a testament to manufacturing excellence powered by advanced production systems
Ford spent a century perfecting how to bring 30,000+ parts together and produce a unique vehicle every 48 seconds. That hard-won industrial knowledge — sequencing discipline, takt-time control, supplier synchronization — is now inside MonitorZ. You don't have to wait 100 years to use it. Marine builders who apply it routinely see 50–100%+ throughput increases within 12 months — without adding a single bay or hire.
The same systems that ran Ford's Tier 1 ILVS supply chain are ready for your hull line. See a live demo tailored to marine production.