Remanufacturing ERP for diesel engines. Core tracking, disassembly workflows, parts inspection, and rebuild scheduling in one integrated system.
MonitorZ is remanufacturing ERP for diesel engines with core tracking, disassembly workflows, parts inspection management, and rebuild scheduling in one integrated system.
From core receiving to dyno certification — manage every stage of diesel engine remanufacturing with OPC UA-connected workstations, iMQTT real-time telemetry, and agentic AI diagnostics that catch failures before they ship.
What your remanufacturing floor looks like when every station is connected. Real-time dyno telemetry, AI-driven insights, and complete core pipeline visibility — all in one control room.
MonitorZ connects your remanufacturing equipment using industrial-grade OPC UA and iMQTT protocols, feeding a live data stream to an AI agent that monitors every engine, every station, every shift.
Built by people who understand the difference between new manufacturing and remanufacturing
Track cores from receiving inspection through every remanufacturing stage. Grade cores on arrival, manage core bank inventory, and maintain full chain-of-custody documentation.
Live dyno data ingestion via OPC UA. Per-cylinder compression trending, full-load test profiles, and automated pass/fail comparison against OEM factory specs.
Agentic AI analyzes wear patterns, compression signatures, and thermal data to predict failures, recommend corrective actions, and learn from every engine processed.
Structured teardown inspection forms with photo capture, wear measurement recording, and automatic BOM generation for required replacement parts.
Auto-generate remanufacturing certificates, warranty documentation, and full test reports. Every unit ships with a complete digital record of every operation performed.
Engine-family-specific rebuild kits, gasket sets, and bearing inventories. Auto-consume parts during assembly with full traceability to supplier lot and batch.
Real-time OEE by station, first-pass yield trending, rework root cause analysis, and daily throughput against target — always visible on the control room screen.
Route engines through disassembly, cleaning, inspection, machining, assembly, and dyno testing as a single work order. Every operation tracked, timed, and signed off.
Torque wrenches, CMMs, honing machines, hot tanks, and dyno cells all connected via OPC UA. iMQTT streams live sensor data to your AI agent and control room continuously.
Diesel engine remanufacturing has complexity that generic ERP systems simply weren't designed for. Here's where operators lose time — and how we fix it.
Techs hand-write compression readings, then transcribe them to spreadsheets hours later. Defects slip through. OEM spec comparisons happen after the fact — if at all.
OPC UA streams every dyno reading live. AI compares against OEM specs in real time and flags issues before the engine leaves the cell.
Shops can't answer "how many cores are in cleaning right now?" without physically walking the floor. Cores sit idle, throughput stalls, and customer commitments get missed.
Core bank tracking with real-time stage visibility — receiving, grading, cleaning, machining, assembly, dyno, and shipping — in one control room view.
Defects found at final dyno test mean the engine gets torn back down — after full assembly labor has been invested. Average rework adds 6–12 hours per unit.
Agentic AI analyzes wear signatures and compression patterns at the inspection stage, catching failures before assembly begins.
Warranty certs and test reports are assembled from multiple spreadsheets after the fact — prone to gaps, errors, and customer disputes that are hard to defend.
Every operation, torque spec, test reading, and tech sign-off is captured automatically. Warranty cert and full test report generate at certification — zero assembly.
We're actively implementing with diesel remanufacturers now. Early adopters get white-glove onboarding, direct engineering access, and preferred pricing — plus the chance to shape the roadmap.
See how MonitorZ OPC UA integration, iMQTT telemetry, and agentic AI transform diesel engine remanufacturing operations — from core receiving through dyno certification.